STEP 1
High Dust Collection Efficiency
Advanced filter media effectively captures fine particulate matter, helping facilities achieve low emission levels while maintaining stable airflow.
Batching Plant Dust Collector
A batching plant dust collector is an industrial environmental protection device specifically designed to capture suspended dust (such as cement, fly ash, mineral powder, and aggregate dust) generated during the batching process of concrete, asphalt, or dry-mix mortar. At high-concentration dust-generating points such as cement feeding, aggregate metering, and mixer feeding, the dust collector uses negative pressure suction and high-efficiency filtration to ensure that the exhaust concentration meets national and international environmental standards (typically ≤ 10 mg/Nm³), while simultaneously allowing the recovered dust to fall directly back into the batching system, achieving zero material waste.
Batching Plant Dust Collector Overview
A batching plant dust collector is an industrial filtration system designed to capture airborne dust generated during raw material storage, conveying, weighing, mixing, and loading operations. It helps maintain a clean production environment, reduces material loss, protects equipment, and ensures compliance with environmental emission standards.
Widely used in cement plants, concrete batching plants, mining facilities, chemical processing, and bulk material handling industries, batching plant dust collectors provide continuous, reliable dust control even under high dust concentrations and demanding operating conditions.
Operating Principle
The dust collection process is based on efficient air filtration and automatic cleaning technology. The system continuously removes dust from process air while maintaining stable airflow and low operating resistance.
Dust-Laden Air Enters the Collector
During batching, conveying, or material transfer, negative pressure created by the fan draws dust-laden air into the dust collector through the inlet duct. Larger particles lose velocity and settle into the hopper due to gravity, reducing the filtration load on the filter media.
Fine Dust Is Captured by Filter Bags
The remaining fine particles pass through the filter bags. As air flows from the outside to the inside of the filter media, dust particles are trapped on the surface, while clean air passes through the fabric and exits the system.
This surface filtration mechanism provides high collection efficiency while maintaining excellent airflow performance.
Automatic Pulse Jet Cleaning
As dust accumulates on the filter bags, the system monitors the pressure difference across the filters. When the preset differential pressure is reached, a pulse jet cleaning system releases a short burst of compressed air into each filter bag.
The sudden reverse airflow expands the bag momentarily, dislodging the dust cake without interrupting normal filtration. The removed dust falls into the hopper for collection or recycling.
Clean Air Is Safely Discharged
After filtration, clean air is discharged through the outlet fan or returned to the production area where regulations permit, improving workplace air quality while reducing environmental emissions.
Technical Specifications of Major Components
Filter Bags
- Material: Polyester with membrane coating
- Quantity: 1,260 bags per unit
- Dimensions: φ130 × 5,000 mm
- Warps Tensile Strength: 1600 N/25 mm
- Wefts Tensile Strength: 1400 N/25 mm
- Service Life: 18 months
Pulse Valves
- Model: DMF-Y-62S
- Quantity: 84 per unit
- Operating Voltage: DC 24 V
- Operating Pressure: 0.4–0.6 MPa
- Pulse Width: 0.2 s
- Air Consumption per Pulse: 140 L
- Service Life: 1 million cycles or three years
- Manufacturer: Shanghai Baghouse Dust Collector Accessories Co., Ltd.
Filter Cages
- Quantity: 1,260 per unit
- Specifications: φ120 × 4,950 mm
- The filter bag cages are manufactured using a single-step, multi-point automatic welding process and feature a galvanized surface. To facilitate installation, they employ an octagonal structure, ensuring excellent rigidity, strength, and dimensional accuracy. They remain distortion-free during long-term use, minimizing wear on the filter bags and extending their service life.
- A Venturi tube is added to the upper opening of the filter bag cage. During pulse-jet cleaning, it acts as an ejector to increase the kinetic energy of the cleaning process, ensuring more thorough cleaning. It also prevents filter bags from being ruptured due to nozzle misalignment, thereby extending the service life of the filter bags.
Air Cylinder
- Model: QGB125x500
- Quantity: 12 per unit
- Operating Voltage: 24 V DC
- Operating Pressure: 0.4–0.6 MPa
Star-Type Discharge Valve
- Model: YJD-16A
- Quantity: 6 per unit
- Matching Motor: 1.5 kW
- Rotational Speed: 42 r/min
- Ash Discharge Volume: 16 L
Collective Screw Conveyor
- Model: LS315x6500
- Quantity: 2 per unit
- Conveying Capacity: 8 m³/h
Discharge Screw Conveyor
- Model: LS315x6500
- Quantity: 1 unit per set
- Conveyance Capacity: 8 m³/h
Batching Plant Dust Collector Features
Control System
We offer customized control systems to meet different plant requirements, including PLC control, touchscreen HMI, variable-frequency fan control (VFD), remote monitoring, and IoT-enabled smart diagnostics. Each system is configured according to your airflow capacity, process conditions, and automation requirements, delivering reliable
